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Double swing Stair Gate

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  • #16
    Back to the welding table. Then started the clean ups, grinding the excess weld beads with my 5" angle grinder and then finishing up
    with the smaller 4" grinders.








    After all the grinding, I'll apply for the meantime this rust converter or remover to protect the metal/steel while I work on the next frame.
    CIGWELD Weldskill 250 amp Mig Welder
    AHP Alpha-TIG 200X welder
    HITRONIC 300 Amp DC Inverter IGBT Welder
    YAMATO 300 amp AC Stick Welder
    YAMATO 200 amp DC Inverter IGBT Welder
    DeWALT Chopsaw
    HOBART and ESAB Welding Helmets


    cloned STIHLs

    MS 044 chainsaw
    MS 070 chainsaw

    Comment


    • #17
      And for the scrolls and how I manage to finish them, the larger ones up to the smaller bends.










      A jig that I usually use and simply attach it to the bench vise for smaller bends.
      CIGWELD Weldskill 250 amp Mig Welder
      AHP Alpha-TIG 200X welder
      HITRONIC 300 Amp DC Inverter IGBT Welder
      YAMATO 300 amp AC Stick Welder
      YAMATO 200 amp DC Inverter IGBT Welder
      DeWALT Chopsaw
      HOBART and ESAB Welding Helmets


      cloned STIHLs

      MS 044 chainsaw
      MS 070 chainsaw

      Comment


      • #18


        Then also made a temporary jig as the scroll bends get bigger.
        On a piece of thick plate, I bent and welded scrap pieces of square bars and a scrap steel caster.








        And the finished scroll.


        CIGWELD Weldskill 250 amp Mig Welder
        AHP Alpha-TIG 200X welder
        HITRONIC 300 Amp DC Inverter IGBT Welder
        YAMATO 300 amp AC Stick Welder
        YAMATO 200 amp DC Inverter IGBT Welder
        DeWALT Chopsaw
        HOBART and ESAB Welding Helmets


        cloned STIHLs

        MS 044 chainsaw
        MS 070 chainsaw

        Comment


        • #19
          And for the larger scrolls, also made a jig with some bended square bars welded on the metal plate.













          CIGWELD Weldskill 250 amp Mig Welder
          AHP Alpha-TIG 200X welder
          HITRONIC 300 Amp DC Inverter IGBT Welder
          YAMATO 300 amp AC Stick Welder
          YAMATO 200 amp DC Inverter IGBT Welder
          DeWALT Chopsaw
          HOBART and ESAB Welding Helmets


          cloned STIHLs

          MS 044 chainsaw
          MS 070 chainsaw

          Comment


          • #20








            As I bend the square bar, I'd apply vise grips here and there as the thick plate is also rotated and clamped onto the welding table.
            As I am done bending, I would check it with my original design on paper to see if its getting the right bend or form I was trying to achieve.




            Thanks for viewing the posts and 'till the next when I am finished with the other frame.
            CIGWELD Weldskill 250 amp Mig Welder
            AHP Alpha-TIG 200X welder
            HITRONIC 300 Amp DC Inverter IGBT Welder
            YAMATO 300 amp AC Stick Welder
            YAMATO 200 amp DC Inverter IGBT Welder
            DeWALT Chopsaw
            HOBART and ESAB Welding Helmets


            cloned STIHLs

            MS 044 chainsaw
            MS 070 chainsaw

            Comment


            • #21
              Sir Thanks for showing the JIGS....very nice project sir...

              Comment


              • #22
                After so many months of delays working on this gate, finally found time to finish this project and made it functional.









                It used to be this..................




                Its now a pair and ready to be installed.

                CIGWELD Weldskill 250 amp Mig Welder
                AHP Alpha-TIG 200X welder
                HITRONIC 300 Amp DC Inverter IGBT Welder
                YAMATO 300 amp AC Stick Welder
                YAMATO 200 amp DC Inverter IGBT Welder
                DeWALT Chopsaw
                HOBART and ESAB Welding Helmets


                cloned STIHLs

                MS 044 chainsaw
                MS 070 chainsaw

                Comment


                • #23
                  Its installation time !!






                  Simply made use of these cylindrical hinges.





                  CIGWELD Weldskill 250 amp Mig Welder
                  AHP Alpha-TIG 200X welder
                  HITRONIC 300 Amp DC Inverter IGBT Welder
                  YAMATO 300 amp AC Stick Welder
                  YAMATO 200 amp DC Inverter IGBT Welder
                  DeWALT Chopsaw
                  HOBART and ESAB Welding Helmets


                  cloned STIHLs

                  MS 044 chainsaw
                  MS 070 chainsaw

                  Comment


                  • #24




                    And the finished / installed stair gate.







                    And just how these cylindrical hinges were used.





                    Thanks for viewing !
                    CIGWELD Weldskill 250 amp Mig Welder
                    AHP Alpha-TIG 200X welder
                    HITRONIC 300 Amp DC Inverter IGBT Welder
                    YAMATO 300 amp AC Stick Welder
                    YAMATO 200 amp DC Inverter IGBT Welder
                    DeWALT Chopsaw
                    HOBART and ESAB Welding Helmets


                    cloned STIHLs

                    MS 044 chainsaw
                    MS 070 chainsaw

                    Comment


                    • #25
                      rosy, nicely done, especially the design, talo pa ang professional :-) he he he ... congrats pre ... cheers

                      Boo!

                      Comment


                      • #26
                        galing! paano po yung poste nakadit sa concrete sa sahig ano yung ginamit mo.

                        Comment


                        • #27
                          Thanks guys,

                          The bottom parts of the posts were bolted to the concrete flooring and then the top of the right post was just welded
                          to an existing metal support. The other one at the left side was screwed to the concrete beam using a plug.
                          CIGWELD Weldskill 250 amp Mig Welder
                          AHP Alpha-TIG 200X welder
                          HITRONIC 300 Amp DC Inverter IGBT Welder
                          YAMATO 300 amp AC Stick Welder
                          YAMATO 200 amp DC Inverter IGBT Welder
                          DeWALT Chopsaw
                          HOBART and ESAB Welding Helmets


                          cloned STIHLs

                          MS 044 chainsaw
                          MS 070 chainsaw

                          Comment


                          • #28
                            Nice Project. Good tip and info

                            Comment

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