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church's door project...need your help in building.

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(@jonathanscruz68)
Posts: 1492
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Topic starter
 

Re: church's door project...need your help in building.

the project will be divided into two stages of build. first is the main door frame, which includes the jamb and some panels, and the main door itself.
i'm in the first stage of the build, which is the door frame , thru where the door will be hanging.
so it should be strong enough to handle or carry the door throughout it's lifetime...
i'll be using "african iroko" wood, as suggested by sir willyfernando, the only person who distributes this wood in the phillippines.
at the course of this project, i and others here in the community, are hoping to know more about this wood.

to start let me introduce the main man who are going to share his expertise in woodworking and the handling of the bulky, i mean big power tools in the shop.
meet the main man...we call him "apol ".

he will be the man who will accompany me throughout the build.

the plan for the church door is nothing short to the one i presented before...

all corners will be mitered. side with wood panel...you will see development, along the course of the project.

and here's the wips...

to start, we looked for the stocks to be milled...

those are only a handful of the iroko stocks, marami pa yan...

 
Posted : 03/07/2012 11:54 pm
(@jonathanscruz68)
Posts: 1492
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Re: church's door project...need your help in building.

stocks to be milled...

then it is first run into a jointer to establish a trueness on one side of the lumber.
this is one big jointer.

i was able to get hold of the jointer, but the result is a disaster, kaya sa expert ko na pina-ubaya...mag-practice daw muna ako sa maliit, wag sa malaki...

then after the jointer cut the woodpiece to width with the ts...

and then through the thickness planer or the thicknesser.
another big powertool.

 
Posted : 04/07/2012 12:09 am
(@jonathanscruz68)
Posts: 1492
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Re: church's door project...need your help in building.

after several passes to the thicknesser...

this is what came out of the iroko

 
Posted : 04/07/2012 12:14 am
(@jonathanscruz68)
Posts: 1492
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Re: church's door project...need your help in building.

mitering the ends with a radial arm saw...
setting up...

then cutting

after laying out the mitered motise and tenon,
this where my hands goes to work...pag mano mano, puede ako...
chiseling the tenon.

 
Posted : 04/07/2012 12:23 am
(@jonathanscruz68)
Posts: 1492
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Topic starter
 

Re: church's door project...need your help in building.

i brought my used jap saw, i bought at a surplus shop, and test it's capabilities...
smooth naman kahit papano...

and the result of the mitered tenon...

this is the first day of the wips,and we are able to lay-out the frame, for us to roughly visualize the result of our project.

it's a big day for the first day...big development...
to continue soon...

 
Posted : 04/07/2012 12:31 am
JayL
 JayL
(@jayl)
Posts: 5426
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Re: church's door project...need your help in building.

Grabe ... ang la laki ng mga tools LOL .... go go go.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 04/07/2012 1:34 am
rosy
 rosy
(@rosy)
Posts: 4307
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Re: church's door project...need your help in building.

@ jonathanscruz68,

Jon, I'm very happy for you, got your biggest project started and rolling and finally will be able to fulfill the church door.

Matindi pala mga Iroko stocks ni sir Willy, ang dami , pati mga tools pang heavy duty and commercial grade, HANEP !!!! Was this done last Saturday ??

Bro Pm or text me naman sa next na balik mo kay na bro WillyF, gusto ko na makatulong sa project mo, kahit tiga walis lang ng kusot pwede na, hehehehe. Uy marunong din naman akong mag lagare o mag pait ah ! Kahit sa finishing, my belt sander at finishing sander din ako.:D

Another reason bro, I would like to meet the man behind these beautiful lumber stocks, of course si bro Willy F.

Anyway bro congrats sa iyo , natuloy din project mo !!! :harp:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 04/07/2012 2:08 am
(@joey81)
Posts: 1098
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Re: church's door project...need your help in building.

@bro rosy,

Pupunta daw si Jon kina Willy this Satruday. I'm planning on coming along para mag-miron. Sama ka na rin!

 
Posted : 04/07/2012 7:56 am
rosy
 rosy
(@rosy)
Posts: 4307
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Re: church's door project...need your help in building.

Uy talaga !!! Ayos yan sama ako, hehehe, what time ? text me nalang. DAANAN ulit kita sa may MACDO and wear some work clothes baka mapasabak tayo sa maraming kusot. hehehe, LOL, :D:laughbounce::D:laughbounce:

Sana pumayag si bro jon sa pang aamuyong natin paIt rin si bro willyF, hahaha

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 04/07/2012 8:11 am
(@bryant77)
Posts: 480
Reputable Member
 

Re: church's door project...need your help in building.

Wow. Puro pang industrial ang machine ni willyF. Nakakatakot gumamit, sanay lang ako sa pang DIY tools.

Sana sa saturday na diyan si Willy sa shop nya.

 
Posted : 04/07/2012 2:23 pm
(@jonathanscruz68)
Posts: 1492
Noble Member
Topic starter
 

Re: church's door project...need your help in building.

rosy, joey81, bryant,
tuesday was my supposed scheduled trip to the shop, but due to the bad weather , i postpone my trip...
if the weather becomes smooth tomorrow i'll be there at willyF's shop, to continue the build.
then saturday will be fine too...

bro rosy, kala ko rin hindi na matutuloy tong project ko na ito, yung church board members naiinip na...:mad:
iroko wood is beautiful, you have to see it for yourself .
sige bro rosy and joey81, you are very welcome to join the build, bryant77 is also interested, para may kasama akong tagabuhat at taga walis ng mga kusot...hehehe...:D
marami kang matutunan dito bro in every course of the project.

thank you guys!!!

 
Posted : 04/07/2012 11:53 pm
jarod
(@jarod)
Posts: 1222
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Re: church's door project...need your help in building.

Congrats in advance sa project mo bro Jon.

Hindi natin masisisi yung ibang church members mo kung mainip since wala sila masyado idea kung gaano kadaming aspects sa paggawa nyan pero malamang dahil excited lamang sila.

Iexplain mo lang sa kanila or bigyan mo sila ng time frame para ma-appreciate nila. Once matapos yan, sure na sulit ang paghihintay nila :thumbup:

For more of the latest tools, deals and tips - click HERE

 
Posted : 05/07/2012 1:07 pm
(@jonathanscruz68)
Posts: 1492
Noble Member
Topic starter
 

Re: church's door project...need your help in building.

Congrats in advance sa project mo bro Jon.

Hindi natin masisisi yung ibang church members mo kung mainip since wala sila masyado idea kung gaano kadaming aspects sa paggawa nyan pero malamang dahil excited lamang sila.

Iexplain mo lang sa kanila or bigyan mo sila ng time frame para ma-appreciate nila. Once matapos yan, sure na sulit ang paghihintay nila :thumbup:

baka nga tama ka bro jarod...ne-eexcite lang siguro sila...
ang sinasabi ko na nga lang sa kanila pag kinakamusta ang door ...ay inu-umpisahan na...:hammer:

thanks brad !!!

 
Posted : 05/07/2012 10:38 pm
(@jonathanscruz68)
Posts: 1492
Noble Member
Topic starter
 

Re: church's door project...need your help in building.

latest wips or updates on the door projects...
sir apol did most of the works, especailly when powertools are used...
i did help on some of the mano mano especially sa pag-papait...

the door frame is almost finish, frame are dry fitted to check for some issues on alignment.

to continue again this coming saturday...

 
Posted : 05/07/2012 10:52 pm
timber715
(@timber715)
Posts: 5424
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Re: church's door project...need your help in building.

build really goes fast when one puts his nose on it. congrats brader... looking forward to completion...


click my signature and it will take you there........

 
Posted : 06/07/2012 1:11 am
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