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DIY Stair rails

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chisel
(@chisel)
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Re: DIY Stair rails

Continuation………………….
Because the stairs are attach to concrete steps there’s no way of avoiding gaps because of the unevenness of the concrete .

To remedy this I decided to put aprons on the steps it will help dress up the stairs.

Because I will rip several pieces of wood I will be needing help from a jig. Luckily I happen to have this.

To make a featherboard.

 
Posted : 02/09/2011 1:29 am
chisel
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Re: DIY Stair rails

Rip several pieces of 1 x 2 from 2 x 6 inch board.

And from that need to create a profile like this.

 
Posted : 02/09/2011 1:31 am
chisel
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Re: DIY Stair rails

There is a fancy router bit for this kind of profile called “multi profile bit” available at Panda but very pricey so this is how I made those profile........:hammer:.........

I happen to have a ½ “ cove bit and beading bit starts with the cove bit set up on the RT.

 
Posted : 02/09/2011 1:36 am
chisel
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Re: DIY Stair rails

Need 4 pass to get my desire height.

Then a ½ “ beading bit w/o the bearing to finish the profile.

 
Posted : 02/09/2011 1:37 am
chisel
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Re: DIY Stair rails

Done with the aprons.

 
Posted : 02/09/2011 1:39 am
chisel
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Re: DIY Stair rails

Now to create a perfect miter end , will use this for the returns.

To glue this I used masking tape to act as a clamp very effective when gluing miters.

Install it to the steps, clamp the long part dry.

 
Posted : 02/09/2011 1:40 am
chisel
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Re: DIY Stair rails

Then work my way.

To have a perfect Fit.

 
Posted : 02/09/2011 1:41 am
chisel
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Re: DIY Stair rails

This is a no no for a woodworker never glue up end grain to long grain , but I guest I need a tight fit so gluing them is my best option.

And to reinforce and minimized wood movement I just install screw and plug it with dowel.

 
Posted : 02/09/2011 1:42 am
chisel
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Re: DIY Stair rails

Just finished 3 steps and call it a day.

 
Posted : 02/09/2011 1:44 am
timber715
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Re: DIY Stair rails

uy, handplane guy ka na.... hehehe, nice work brader. eto maganda oh, kaya lang hindi dilaw .... blue


click my signature and it will take you there........

 
Posted : 02/09/2011 2:04 am
chisel
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Re: DIY Stair rails

Tagal na brother. Ayaw ko nyan di nangangatal walang free massage pangit.Tsaka medyo tahimik at pino tumakbo walang challenge.. he.he:imbey:

 
Posted : 02/09/2011 12:11 pm
chisel
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Re: DIY Stair rails

Manage to install all apron and test fit.

Looks pretty promising to me except for the sharp edges will round over it later.

 
Posted : 15/09/2011 2:10 pm
chisel
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Re: DIY Stair rails

To align the steps again install the upper and lower steps then put nylon string.

 
Posted : 15/09/2011 2:10 pm
chisel
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Re: DIY Stair rails

Check the edges for alignment.

Check also the fit of the apron.

Now for the router to round over the edge.

 
Posted : 15/09/2011 2:12 pm
chisel
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Re: DIY Stair rails

Then apply 3 coats of waterborne poly at the back of the steps to seal it in.

 
Posted : 15/09/2011 2:16 pm
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