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Custom tail light mount and bumper project

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bugel
(@bugel)
Posts: 1131
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3mm stainless sheet for tail light housing..

There is a slight bow in the middle section of the plate..

Pinupukpok ko ayaw dumiretso..kaya kinalsuhan ko ng bakal each side then apply pressure with my vise clamp..

Nung nangawit..ayan flat na sya..


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Posted : 24/01/2014 10:34 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Bore a holes in the corner..

Eto ng metabo grinder ang dedicated kong pang cut ng bakal..mas safe.

Halos maubos ang isang cutting disc..


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Posted : 24/01/2014 10:35 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Sir willyF..nasubukan ko na rin yung safety features ng metabo,imbes kasi na mag lean down ward habang nag cut ng stainless sheet..pataas sya kaya pala ipit ng ipit ang disc.buti na lang may clutch naiiwan sa ikot ng motor yung disc.

I add 1-1/4" sa housing..bitin kasi ang sukat ng plate..

Eto naman ang frame nya..1x1x3/16 angle iron..yung may kulay red oxide 1-1/2.


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Posted : 24/01/2014 10:37 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Spot weld lang..prone kasi sa warping ang stainless plate..

Add another angle iron in bottom housing..sabitan naman ng mud guard.

2x2 angle iron..dito ko I bolt ang tail light housing and 3/4 flat bar para maipit ang mud guard.

Flat bar courtesy of my neighbors gate.LOL!


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Posted : 24/01/2014 10:38 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Dito ko I weld ang 2x2 angle bar..


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Posted : 24/01/2014 10:39 am
bugel
(@bugel)
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Eto medyo challenging at siguradong madugo..hehe

Oxy ace cut 10 wheeler truck chassy..44" long.gawin ko raw bumper rear bumper.

50" ang gusto ng customer na haba ng bumper..ang sabi ko saan ko kukuhanin yung 50" eh 44" lang ang haba nyan may cut pa sa gitna..he simply replied.." Kayang kaya mo yan"
Patay nalintikan na.

Preparasyon pa lang ng pag putol pahirapan na..
May steel rivet na kailangan tangalin

At may support member pa na nakaakap sa chassy


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Posted : 24/01/2014 10:43 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Biggest bit in my arsenal..

A good tool to have in the shop..


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Posted : 24/01/2014 10:45 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Pukpok to the max!

Finally I can start cutting!
Buy local daw sabi ni sir jay..ayan philippine made cutting disc


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Posted : 24/01/2014 10:47 am
bugel
(@bugel)
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Re: Custom tail light mount and bumper project

Ire resize ko to 4-1/2 inches..

Dugtong dugtong toh for sure.

Started to form into shape


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Posted : 24/01/2014 10:49 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Connecting the pieces together..parang jigsaw puzzle lang..

Ayan na sya..

This is what I called "Frankenstein bumper build" LOL!


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Posted : 24/01/2014 10:53 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Para sa bumper holder..thick mild steel plate..

Some pics of my welds..


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Posted : 24/01/2014 10:54 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Para kumagat sa mag kabilang gilid ang hinang..I wiggle lang ng konti ang rod.not actually weave..side to side movement lang..importante rin ang travel speed..kung mpapansin nyo sa umpisa ng weld may butas..medyo nabilis kasi ako ng hatak kaya nagkaroon ng worm hole.


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Posted : 24/01/2014 11:01 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Taas ang kilay..hehe..

This is stick welder truly shine..welding in tight spaces where MIG or TIG welder can't


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Posted : 24/01/2014 11:02 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Heto na sya..I tuturnilyo na lang..

Yung helper at nag pagawa na ang pinag kabit ko..

What a mess! Metal dust ba tawag jan..hehe..


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Posted : 24/01/2014 11:04 am
bugel
(@bugel)
Posts: 1131
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Re: Custom tail light mount and bumper project

Here it is..


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Posted : 24/01/2014 11:06 am
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