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DIY Sheet Metal Brake Press

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JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Currently looking for ideas on how to build a low cost manual sheet metal brake press that can do up to 1/8" thick mild / stainless / aluminum steel plate bending.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 05/03/2012 3:04 pm
butch11a
(@butch11a)
Posts: 111
Estimable Member
 

Re: DIY Sheet Metal Brake Press

i made mine from 1/4 x 2 angle bars and 2 axle bearings as the pivot point, welded the angle bars directly on the bearings to minimize the gap between the lower plates and the top plate to hold the sheet metal. A bushing and shaft arrangement would also work like those seen on portable benders, but had to make mine in a day, needed it quickly......the next thing i made is a sheet roller and a bead roller, if i have the time i'd like to make a planishing hammer and an english wheel......thats where the mill and the lathe comes in, to make more tools hehehe...btw i can only bend up to 2.4mm aluminum and 1mm stainless, otherwise the angle bars would bend already, even added bracing already, for thicker materials, i think pressing is the way to go....

 
Posted : 06/03/2012 2:44 pm
JayL
 JayL
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Re: DIY Sheet Metal Brake Press

Any pics Butch?

I also got some pics from the web for ideas. So far I have no definite plan yet but I'd like to keep it as simple as possible. Just want to make drawer making easier for starters.

Will post these pics later.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 06/03/2012 4:17 pm
JayL
 JayL
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Posts: 5426
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Re: DIY Sheet Metal Brake Press

Pics borrowed from GG. All credit goes to the builders.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 06/03/2012 4:23 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: DIY Sheet Metal Brake Press

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 06/03/2012 4:24 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: DIY Sheet Metal Brake Press

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 06/03/2012 4:26 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: DIY Sheet Metal Brake Press

Nag rumble rumble na pics .... kayo na mag imagine.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 06/03/2012 4:27 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: DIY Sheet Metal Brake Press

Please post any pics you have about DIY sheet bender ideas. Maybe we could just come out with something better or more useful for our local use. 🙂

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 06/03/2012 4:29 pm
rosy
 rosy
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Re: DIY Sheet Metal Brake Press

Bro JayL,

The pics you showed looks more complicated for me IMHO. Yes I see the sample sheet being clamped by the two angle bars but then how was the rest of sheet metal bended, by hand? I'm kinda confused here ! :confused:

I don't see any hinges welded to another angle bar that will move and fold upwards bending the sheet metal. Are you in a rush to build a prototype 'cause my idea is more simpler in nature that you can just clamped it on a welding table like yours and you have an instant sheet bender. 😉 🙂

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 06/03/2012 6:06 pm
JayL
 JayL
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Re: DIY Sheet Metal Brake Press

@Bro R .... it looks more like a sheet holder to me. I believe the builder still use hammers to do the bends.

I'm really not in a hurry to build but rather am collecting data now. The idea is to consolidate different design info here so a DIY who wants to build a sheet brake press can use this thread for build inspirations.

Please post pics of designs you gathered. It will be useful for us. In the end we the builders decide the final outcome from incorporated ideas presented here.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 06/03/2012 6:28 pm
butch11a
(@butch11a)
Posts: 111
Estimable Member
 

Re: DIY Sheet Metal Brake Press

my diy bender

the two legs at the back are supposed to be clamped on a table and the levers pulled up to bend the sheet....

 
Posted : 07/03/2012 8:48 am
rosy
 rosy
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Posts: 4307
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Re: DIY Sheet Metal Brake Press

Hey bro butch11a,

That's a great looking DIY sheet metal bender, very minimal and simple to fabricate bender, I think bro JayL would love to see that bender AND POSSIBLY MAKE ONE. :hammer: :clap1:

HAHAHAHA, hindi pa sya bulky and can be mounted pa sa welding table !!! :chopper:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 07/03/2012 10:42 am
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: DIY Sheet Metal Brake Press

@Butch ... thanks for posting your build.

Bro Rosy ... I hope you post some pics of your research too. tks

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 07/03/2012 10:55 am
rosy
 rosy
(@rosy)
Posts: 4307
Member
 

Re: DIY Sheet Metal Brake Press

Yes bro JayL, HINDI KO LANG MAASIKASO STILL VERY BUSY SA WELDING TABLE PROJECT, but I will pre soon !!

JayL, The wheel bearings are welded to the ends of the angle bar for smooth movement of the angle bar press.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 07/03/2012 10:59 am
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: DIY Sheet Metal Brake Press

LOL ..... sige bro matatapos din yang welding table. Medyo mabusisi nga na build yan. Pero pag natapos naman laking convenience. 🙂

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 07/03/2012 1:55 pm
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