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Jantech metalworks

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jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

DIY gate! Frame consist of 2x4 tubular and left over steel sheet

Pillow block for the hinge... bolted using dynabolt.

Scrap 16mm deformed steel bar for the handle.

Attached files

 
Posted : 14/07/2016 11:41 am
rosy
 rosy
(@rosy)
Posts: 4307
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Nice gate frame project bro Jantech. May I ask what welding process did you use for this particular project ?
By the way can you increase the size of your pics to 480 X 640 so it can easily be viewed by other members.

Thanks.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 14/07/2016 12:39 pm
jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

thanks bro rosy... I used stick welding for this.
Pic updated for bigger resolution... Thanks.

 
Posted : 14/07/2016 1:44 pm
Paul_S
(@paul_s)
Posts: 22
Eminent Member
 

Good looking project!
Really like using the pillow-block bearings....they will help make life easier at the gate!!
Paul

 
Posted : 14/07/2016 8:35 pm
jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

thanks @paul_s... I agree pillow block is great and best of all its maintenance free. A contractor who built our house gate used pillow block, and now after 10 years, the gate still swings great! I have never put a drop of oil into it.

 
Posted : 14/07/2016 9:49 pm
(@bogie67)
Posts: 49
Eminent Member
 

How about rust? Tumatagal ba ang tubular steel against sa kalawangan (rust)? compared to traditional gate na galvanized pipe + sheet.

 
Posted : 15/07/2016 7:35 am
jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

Yes tatagal naman basta alaga Lang sa pintura. Btw, this is a galvanized 2x4 tubular... The price is just 10 peso more than the steel 2x4 tubular

 
Posted : 15/07/2016 8:36 am
(@bogie67)
Posts: 49
Eminent Member
 

Ah ok! It is galvanized. What I saw on some gate/fence fabricator, gamit lang nila ay black iron kaya ang comment ko sa kanila ay hindi tatagal dahil loob nagkakaroon ng rust formation. Can you give us the price update ng mga metal?

 
Posted : 15/07/2016 12:23 pm
rosy
 rosy
(@rosy)
Posts: 4307
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I never thought there were such thing as galvanized tubulars, all I know, they're only for pipes. Anyway if so, can they be purchased at ordinary hardware stores selling steel or they have to be specially ordered.
Hmmm I guess I'll have to check my steel supplier for this galvanized tubulars. :whistle:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 15/07/2016 2:14 pm
jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

here at my suki hardware store in bulacan, the galvanized tubular is in their stock so no need to preorder it.

the price of 2x4 galvanized tubular is 685, 2x3 if I remember exactly is 550, 2x2 is 450.
If you take a look at "My welding table" thread I created, the 2x4 welding table top looked like stainless steel... but its actually galvanized tubular. 🙂

 
Posted : 15/07/2016 5:16 pm
Paul_S
(@paul_s)
Posts: 22
Eminent Member
 

This is probably not a "new" precaution to most welders...but, if it will help just one person....that's good!!

A simple precaution about welding galvanized metal......please make sure there is plenty of ventilation (fan, exhaust, etc.).
It's not good to breathe any welding fumes....but galvanized can make a person sick fairly quickly.
I know...it's happened to me!

On Google.....please check "welding galvanized hazards", or "welding fume fever".

A copy/paste from google:
"Typical “metal fume fever” begins about 4 hours after exposure, and full recovery occurs within 48 hours.
The symptoms include fever, chills, thirst, headache and nausea.
All of these symptoms, pain and suffering, as well as lost work (and play) time, can be avoided entirely by simply not inhaling the zinc oxide fumes."

Will I weld galvanized now? Yes...I just make sure I follow the "procedure"..and then no problems!!

Please be careful and be sure there is plenty of fresh air moving the fumes/smoke away!

 
Posted : 16/07/2016 9:45 am
rosy
 rosy
(@rosy)
Posts: 4307
Member
 

This is a good reminder and precaution for the new hobby welders and pros alike not knowing the hazards of welding
galvanized steel or pipes. I learned about this when I started joining other welding forums in the US a couple of years
back and since then have been very careful welding galvanized pipes. Always have an electric fan in front to keep air
fresh and moving, to ward away deadly welding fumes plus would always wear a 3M mask under my welding helmet.

I just hope members who are into welding / metalworking can give this reminder some serious thoughts and concern.

Happy welding and always remember, SAFETY FIRST !! :agree: :chopper:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 16/07/2016 11:31 pm
jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

For me that's the very reason I placed my welding area near the balcony because of the open space... and I always make sure that the ventilator is always near where I'm welding so that it can just suck and throw the smoke outside... the only problem is sometimes (or many times 🙂 ) I get lazy turning it on!

 
Posted : 18/07/2016 8:34 pm
jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

DIY window grills! Medyo rush hindi masyado pulido paint job 🙂

Attached files

 
Posted : 21/07/2016 11:02 pm
jantech
(@jantech)
Posts: 148
Estimable Member
Topic starter
 

My artistic bench vise stand.

Attached files

 
Posted : 15/08/2016 3:36 pm
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