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[Sticky] Welding Newbie

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(@beebeenator)
Posts: 1468
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Re: Welding Newbie

JayL

Where were you able to get your right angle clamp?

 
Posted : 10/03/2010 9:09 pm
bbn
 bbn
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Re: Welding Newbie

Those are nice clamps JayL. So as Bee said, where and how much did they cost?

Bosch I was told is the only maker that has a variable speed grinder which would be great when you want to go slow and easy.

 
Posted : 10/03/2010 9:30 pm
JayL
 JayL
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Re: Welding Newbie

Panda Construction - 2,800 pesos.

Yes the variable speed is a great feature plus it maintains constant speed at a given setting even under load.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 11/03/2010 7:42 am
JayL
 JayL
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Re: Welding Newbie

American Tool Companies VG Quick Grip welding clamp - length = 6"

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 11/03/2010 11:21 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Re: Welding Newbie

Had some chance to practice on basic metal cutting. 1" x 1" angle bar 4mm thick.

Abrasive saw cutting is not so true and accurate plus a lot of burrs on the cuts.

Burrs cleanup using angle grinder. I'm beginning to like the light weight and variable speed of the Bosch.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 12/03/2010 5:56 pm
JayL
 JayL
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Posts: 5426
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Re: Welding Newbie

Dry fits.

I'll try to weld these bars later and see how heat affects metal and the corresponding warping issues.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 12/03/2010 5:58 pm
timber715
(@timber715)
Posts: 5424
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Re: Welding Newbie

panay na panay ang tool shopping mo ngayon ah... nice bro...


click my signature and it will take you there........

 
Posted : 13/03/2010 1:14 am
JayL
 JayL
(@jayl)
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Re: Welding Newbie

Just like you I try to stack up on tools to make jobs easier.

Would you happen to know if Bosch has a dry cut metal saw available locally?

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/03/2010 11:01 am
timber715
(@timber715)
Posts: 5424
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Re: Welding Newbie

Just like you I try to stack up on tools to make jobs easier.

Would you happen to know if Bosch has a dry cut metal saw available locally?

not sure about the item bro. is it the same as a chopsaw?


click my signature and it will take you there........

 
Posted : 13/03/2010 11:39 am
JayL
 JayL
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Re: Welding Newbie

Yes the same body style but runs at a lower rpm and is loaded with a carbide tipped metal cutting blade instead of an abrasive wheel.

I called Makita and they have one for around 24K. Ouch

This saw is still manufactured in Japan.

http://www.amazon.com/exec/obidos/tg/detail/-/B00004YOLV/ref=ord_cart_shr?_encoding=UTF8&m=ATVPDKIKX0DER&v=glance

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/03/2010 7:01 pm
JayL
 JayL
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Topic starter
 

Re: Welding Newbie

Started joining my project today.

My make shift table. I'll hopefully build a proper welding table later when I feel more comfortable with my skill level.

I'm welding using 1/8" 7024 drag electrodes at 160A ( AC Stick Welding )

Tack Welds

Full Welds

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/03/2010 7:16 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Re: Welding Newbie

Cleanup

Unfinished work. I still need to buy 2mm thick mesh screen for the top.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/03/2010 7:19 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: Welding Newbie

I found some soap stones today. Very good for marking metal. 5 pesos each.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 15/03/2010 11:29 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

I also found out today that metal wire mesh ( 4mm) are only sold by 4' x 20' & 6' x 20' size. Much like plywood.

I just have to use scrap sheet metal for the top as I don't want to buy a whole mesh.

( 5/64" thick / 14 gauge)

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 15/03/2010 11:34 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: Welding Newbie

I would have preferred a circular saw to cut this to size but I don't have a metal cutting blade yet. Planning to get one later.

http://www.amazon.com/exec/obidos/tg/detail/-/B00008WQ3B/ref=ord_cart_shr?_encoding=UTF8&m=ATVPDKIKX0DER&v=glance

I had to do with what I have now. A jig saw with a metal blade.

Slow but I finally cut the sheet to size.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 15/03/2010 11:39 pm
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