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[Sticky] Welding Newbie

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ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

wow!!! pa post ng wip mo hehe mukhang sanay ka na sa spatter ha? kasi hindi ka naka long pants/long sleeve at sapatos hehe or sundot sundot lang yang ginagawa mo? hehe nice ang gwapo ng helmet mo pati ung may suot hehehe ang ganda ng welding machine mo, ang tahimik gamitin nyan....

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 17/01/2011 7:02 pm
violaine
(@violaine)
Posts: 1926
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Re: Welding Newbie

@ossie,

ang bangis na ng weld mo bro! anu sinabi ng tig at mig!
anung rod ba gamit mo jan at anung current/ampere setting? yung kasing welding machine ko, me selector I to IV (till V yata..)

tsaka tack sharp din yung shot..anung camera gamit mo jan ha?
😉

@ryobi,

kaiinggit lang ah!

tama nga sabi ni ossie, mahirap nga mag weld naka upo.

anu ba wineweld mo? baka promo pic lang ng adh yan ah?

hehe

The devil will find work for idle hands to do.-Morrissey

 
Posted : 17/01/2011 7:09 pm
ryobi
(@ryobi)
Posts: 694
Honorable Member
 

Re: Welding Newbie

here is my result on welding need more practice pa matagal ng di nakapag welding hehehe anyway ung ADH okey sa performance mabilis sya magpalit ng light to darkness and can be adjust the DIN from 9 to 13 pag naka set sa 13 masyadong madilim pero kita mo pa rin ang sprak ng weld pag 9 and setting mas okey din parang parehas sa dati kong ginagamit well depend na rin sa gumagamit hehe

 
Posted : 17/01/2011 7:13 pm
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

@doc V,
newbie pa din ako hehe
around 110-105 siguro yung setting, manual adjust kasi at hindi digital e hehe timpla timpla lang pero pag praktisado ka medyo alam mo na ng konti ang timpla. 6013 pong rod ang ginamit ko.

yun cam? point and shoot camera lang yan Sony DSC-S700. pero gusto ko dslr kaso baka hindi na ako makapag welding 😀

maganda mainggit ka na mainggit para maka gawa ka na din hahaha

@ossie,

ang bangis na ng weld mo bro! anu sinabi ng tig at mig!
anung rod ba gamit mo jan at anung current/ampere setting? yung kasing welding machine ko, me selector I to IV (till V yata..)

tsaka tack sharp din yung shot..anung camera gamit mo jan ha?
😉

@ryobi,

kaiinggit lang ah!

tama nga sabi ni ossie, mahirap nga mag weld naka upo.

anu ba wineweld mo? baka promo pic lang ng adh yan ah?

hehe

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 17/01/2011 7:19 pm
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

@ryobi,
wala pa bang practice yan e dirtsong diretso ang pagkaka welding mo hehe

hindi mo ba na encounter sa ADH mo na ma delay yung sensor nya? as in nasilaw ka? curious lang (ala kasing hi tech na helmet e hehe )

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 17/01/2011 7:24 pm
ryobi
(@ryobi)
Posts: 694
Honorable Member
 

Re: Welding Newbie

@ryobi,
wala pa bang practice yan e dirtsong diretso ang pagkaka welding mo hehe

hindi mo ba na encounter sa ADH mo na ma delay yung sensor nya? as in nasilaw ka? curious lang (ala kasing hi tech na helmet e hehe )

spark pa lang dilim na agad after ng weld miski ung baga na dedetect pa rin naka high sensitive kasi nag try ako ng one rod bro okey hindi nagdark ung paningin ko ....nagdilim lang paningin ko kasi umulan:mad: bwahahaha dali dali ako nagligpit ng gamit asar:mad:

 
Posted : 17/01/2011 7:48 pm
violaine
(@violaine)
Posts: 1926
Noble Member
 

Re: Welding Newbie

@ossie,

okey....two months from now mag we weld na din ako...nakarecover na siguro ako sa wakwak sa tyan ko hehe...

tapos mag back thread ng lang ako ng post ninyong tatlo nina jay and ryobi for reference..

ty!

The devil will find work for idle hands to do.-Morrissey

 
Posted : 17/01/2011 8:08 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

Wow start na ng mga WIP sa welding. Iba talaga naka ADH gwapo pati porma.

Got chance to start cleaning the metals Ossie brought for me. One thing good about scrap is it gives good opportunity for Newbies to practice. Pag prepare and linis pa lang WIP na.

200 pesos worth of metal.

As always there are a lot of ways to skin a cat. I thought that I'd just use the reciprocating saw to separate all these joined metals.

After a few cuts I noticed that it takes too much time to do it this way. The joints are full welds and the metal thick.

There's got to be a better way. An angle grinder is a choice but speed is a concern so it's better to use the torch.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 17/01/2011 8:14 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

Just needs a bit of setup time to ensure the tool is Ok and that safety precautions are in place. ( Fire Extinguishers , bucket of sand, wet rags , safety gloves , glasses etc.. )

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 17/01/2011 8:17 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 17/01/2011 8:18 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

The flat bars were thick and one was bent so I need to straighten it out.

Heat is a friend for such task.

When bent part is red hot just clamp in the vise.

Straight enough now when it cooled down a bit.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 17/01/2011 8:22 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

I need to grind / clean these next time. I think the dowels are not hard enough. What metal are these made?

Ossie thanks for swapping your SAE wrenches. I'm able to use it since some of my tools use standard sizing like this Victor Torch kit.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 17/01/2011 8:25 pm
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

@ryobi,
hehe nabitin ka tuloy sa ginagawa mo, ibig sabihin nyan ay magpahinga ka na daw. thanks sa info rgearding the ADH, kumbinsi!!!

@doc V,
unti unti lang at wag pwersahin ang katawan after ng operation, hoping na maging ok ang lahat.

@jay,
wow you already started your bender, we want to see your bender's version hehe you can finish that project quickly since you have a complete tools to do the job, easily...

yes, the round bar is not that hard coz its the only available at the junk shop. we still need to find better metal than what we have 🙂

ang sarap maggawa kapag kumpleto ang gamit 🙂

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 17/01/2011 8:53 pm
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

@jay,
oo nga pala, if your design will going to bend for 2' pipe, make the handle assembly jaw opening at about 3", giving an ample allowance for the pipe jig. much better if you design first your proposed 2" pipe jig, then your handle assembly opening jaw will depend on the size of you jig.

sample 1" pipe jig die set:

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 17/01/2011 9:34 pm
(@beebeenator)
Posts: 1468
Noble Member
 

Re: Welding Newbie

Guys....

mapapa welding ako sa inyo eh!

Tinanong ng wife ko kanina..."Bandsaw nalang ang last mong tool?" sabi ko... "Oo" .... ala pataaaaaaaaaaaaaay

Like Doc V.. i will be back reading this awesome thread

 
Posted : 17/01/2011 9:36 pm
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