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[Sticky] Welding Newbie

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JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: Welding Newbie

mag schedule tayo ng eb na metalworking naman ang theme... feild trip kila Ossie or sa inyo Jay... 😀

Cge try natin padamihin members ng metalworks. Post ako ng mga link sa car forums pag me chance and it's appropriate.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 21/01/2011 1:29 am
(@john-jo)
Posts: 107
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Re: Welding Newbie

Great idea mga bossing!

Huwag lang po sobrang layo....

Wala bang extension sa badang court...? walang problema kasi parking doon!!

 
Posted : 21/01/2011 8:08 am
ossie
(@ossie)
Posts: 1210
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Re: Welding Newbie

doon tayo sa shop ni Jay, kumpleto gamit doon at malaki ang space, walang parking space sa amin kasi e.

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 21/01/2011 10:25 am
JayL
 JayL
(@jayl)
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Re: Welding Newbie

Got chance to clean up the flat metal bars

and cut these to size ( 12" )

These are not as straight and flat as I want it to be but I'll see if I can fix it up a bit later

I imagine custom made car brackets in different shapes and sizes at half the time it use to make these plus more "pulido". Thanks Ossie ... the cost of this bender really makes it very attractive to build.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 21/01/2011 7:08 pm
ossie
(@ossie)
Posts: 1210
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Re: Welding Newbie

wow! malapit lapit na hehe drilling naman ang isusunod 🙂

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 21/01/2011 7:19 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Re: Welding Newbie

I can't drill till I find the dowels I want to use. How long are you dowels?

I'll check these scraps for right size and hardness and if I have enough mterial. Pwede bang iba ibang size yun diameter ng dowels?

By the way I'm planning to replace the stock Bosch chop saw blade to thin kerf. Looks like 1/8" is installed now. I'll see if I can find 3/32 abrasive wheels. It will ease the motor a bit and less metal dust too.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 21/01/2011 7:43 pm
ossie
(@ossie)
Posts: 1210
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Re: Welding Newbie

my dowels is 5 inches long 😀

yes, you can use different diameter size of dowels. hardened metal is preferred para hindi bumaluktot yung dowel hehe

really? i thought its the only standard thickness size for abrasive wheel? waahh i bought pa naman 3 pcs as spare for Php180 each, dito sa amin kasi around Php230-250 eh

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 21/01/2011 8:55 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: Welding Newbie

What brand abrasive wheels did you buy?

As you can see the dowels I plan to use are not all the same size. The ones from the shock absorbers have larger diameter. Do you suggest to use these in the front?

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 21/01/2011 9:10 pm
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

Bosch na din yung binili kong abrasive wheel.

much better, use the larger diameter sa center, yung nag jo-join between frame assy and handle assy since nasa kanya kasi ang pressure dahil sa kanya binebend ang metal.

ganda nyang mga dowel pins mo, tibay nyan hehehe

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 21/01/2011 9:21 pm
(@bryant77)
Posts: 480
Reputable Member
 

Re: Welding Newbie

mas maganda kung meron din neto metal sheet bender. DIY natin.

 
Posted : 21/01/2011 9:34 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: Welding Newbie

That's a useful bender too.

Ano Ossie type mo? Una kana tutal madaming mga bakal bakal diyan sa inyo. Sisiw lang sa yo yan build na ganyan. Me pang bend ka na ng handle.

@Bryant77

Does this one have a YouTube video too so we can see it in action?

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 21/01/2011 9:43 pm
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

hahaha wala akong paggagamitan nyan e 🙂

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 21/01/2011 9:58 pm
(@bryant77)
Posts: 480
Reputable Member
 

Re: Welding Newbie

That's a useful bender too.

Ano Ossie type mo? Una kana tutal madaming mga bakal bakal diyan sa inyo. Sisiw lang sa yo yan build na ganyan. Me pang bend ka na ng handle.

@Bryant77

Does this one have a YouTube video too so we can see it in action?

@jay
Pre walang video. I got the pic from this site. http://www.xylemsci.ca/projects-metalwork_shop.php#1071

 
Posted : 21/01/2011 9:59 pm
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

very simple bending brake:

http://www.ch601.org/tools/bendbrake/brakeplans.pdf

and from miller.com

http://www.millerwelds.com/interests/projects/bending-brake/

http://www.millerwelds.com/interests/projects/pdf/BendingBrakeAssembly.pdf

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 21/01/2011 11:22 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

It will need straight angle bars. Probably new and thick gauged.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 21/01/2011 11:26 pm
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