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[Sticky] Welding Newbie

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JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

Here's a good first project for a Welding Newbie .... I built mine using a stick welder and 1 x 1 x 3/16" angle bars.

Power Washer Wall Hanger

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 15/10/2011 11:03 am
ossie
(@ossie)
Posts: 1210
Noble Member
 

Re: Welding Newbie

grabe ka pala maglinis, as in baklas ang front bumper hehe

hindi ka na Newbie master jay hehe

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 15/10/2011 11:23 am
(@jojod818)
Posts: 23
Eminent Member
 

Re: Welding Newbie

welding newbie signing in... 😀

 
Posted : 27/01/2012 8:56 am
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

Welcome bro. 🙂

Please post pics of your work too.

Jay

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 27/01/2012 1:56 pm
jarod
(@jarod)
Posts: 1222
Noble Member
 

Re: Welding Newbie

welding newbie signing in... 😀

:welcome: to PHM brader Jojo!

For those who may not know, Jojo is one of those talented enthusiasts who raises the bar for Pinoy electronics and audio field.

http://jdlabs.blogspot.com/

For more of the latest tools, deals and tips - click HERE

 
Posted : 27/01/2012 2:31 pm
(@jojod818)
Posts: 23
Eminent Member
 

Re: Welding Newbie

Welcome bro. 🙂

Please post pics of your work too.

Jay

Thanks for the welcome bro! 🙂

 
Posted : 27/01/2012 7:41 pm
(@jojod818)
Posts: 23
Eminent Member
 

Re: Welding Newbie

:welcome: to PHM brader Jojo!

For those who may not know, Jojo is one of those talented enthusiasts who raises the bar for Pinoy electronics and audio field.

http://jdlabs.blogspot.com/

Thanks for the warm welcome and introduction brader!

Looking forward to hone my newbie skills in welding. Been a member for less than 24 hours and I've learned a lot already. 😎

 
Posted : 27/01/2012 7:42 pm
(@joaquim)
Posts: 30
Eminent Member
 

Re: Welding Newbie

Mga sir tanung po any ideas how to weld yung fork ng forklift? Nagkalamat yung fork dun sa siko, yung naka- 90degree part ng fork, finull weld ko using 6013 but after a week naputol na ng tuluyan.
Full weld ko ulit sya at medyo nilakihan ko yung gap by grinding para luminis and para mas malaki yung contact area. Then ginalapaan ko pa ng plate sa ilalim and ibabaw para mas matibay. Pero naputol pa rin. Is there any other remedy or welding technique na dapat kung gawin?

Medyo mahal kasi yung surplus na fork kaya baka maremedyuhan pa.

Thanks

 
Posted : 02/02/2012 9:38 am
(@fortnapz)
Posts: 207
Estimable Member
 

Re: Welding Newbie

try to use 7018 electrodes. dapat full penetration., kailangan naka bevel yong hinihinang mo. also suport it with L bracket stiffener plate both sides.

 
Posted : 02/02/2012 9:54 am
(@joaquim)
Posts: 30
Eminent Member
 

Re: Welding Newbie

@fortnapz,

Will try using the 7018 electrodes hanap sa suking tindahan 🙂 I have read in some forum na kailangan ko Ireheat yung bakal and welding. Ano po ang explanation dito and nakikita ko ibang welder pagkatapos iwelding nilulubog sa tubig at yung iba naman sa used oil.

Thanks

 
Posted : 02/02/2012 10:22 am
rosy
 rosy
(@rosy)
Posts: 4307
Member
 

Re: Welding Newbie

HI there bro joaquim,

Bro using a 6013 welding rod will not properly weld that thick metal/steel, it is not used for deep penetration. As suggested by bro fortnapz using a 7018 welding rod will be just fine IF , with capital letters bro, if your welder is a DC one, if its only an AC, it will be useless. 😮

I have another suggestion bro, do grind the two connecting parts by beveling one end or both, then join them together leaving a gap of 1/8 of an inch or even 1/16, then tack weld mo muna. Underneath the gap, also " sapian or galapaan mo muli " with thick plate so that your fork to be welded will be aligned with the main body or the bucket. Now use a 6011 welding rod for your initial root pass weaving the tip of your rod left to right or do a circular motion, you have to completely burn the two edges of the metal you are trying to connect, then after which you follow it up with several hot passes using a 7018 welding rod and then cap it with a 6013 welding rods. I just don't know if you can use the 7018 rod if your welder is only an AC. :confused:

Don't forget too to full weld the metal support plate on the other side.

Good Luck bro, hope this helps !!!!! :starwars:

---------------------------

Don't drench your hot welds with water, lulutong lang ang metal at kakalawangin pa, better with oil pa to hardened the welded steel/metal

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 02/02/2012 9:09 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

Any pics ?

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 02/02/2012 9:20 pm
(@spykersetter)
Posts: 87
Trusted Member
 

Re: Welding Newbie

:welcome: to PHM brader Jojo!

For those who may not know, Jojo is one of those talented enthusiasts who raises the bar for Pinoy electronics and audio field.

http://jdlabs.blogspot.com/

welcome jojo,,,, he's a schoolmate at MCU

 
Posted : 03/02/2012 11:16 pm
(@joaquim)
Posts: 30
Eminent Member
 

Re: Welding Newbie

@rosy
thank you very much for the advice will follow your suggestion. Just bought a DC welding machine will arrive next week will wait for it. bought an asea 200d sa octopower tools.

Sir bakit kailangan dc welding machine sa 7018? first time to be using this kinds of welding rods, familiar lang ako sa 6013(ordinary), eutectic and stainless rods. Dami ko natutunan dito pati welding napabili tuloy ng wala sa oras 🙂

@sir jayl
Will try to take pictures bukas. Tanung ko sir san nyo nabili yung gato nyo na right angle?

 
Posted : 03/02/2012 11:38 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: Welding Newbie

@sir jayl
Will try to take pictures bukas. Tanung ko sir san nyo nabili yung gato nyo na right angle?

Panda Construction Supply in Binondo.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 03/02/2012 11:46 pm
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