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[Sticky] FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

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(@balarila)
Posts: 1368
Noble Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

Hope someone can post a photo of us and put names. I'm good with faces but very bad with names.

BTW, tried to weld two pieces together for the first time. Got a hex bolt, put it on top of my steel plate, then proceeded to weld it. Nalusaw! Ha-ha. I now have a lump on the steel plate!

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Posted : 21/05/2012 9:36 pm
(@jonathanscruz68)
Posts: 1492
Noble Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

Hope someone can post a photo of us and put names. I'm good with faces but very bad with names.

BTW, tried to weld two pieces together for the first time. Got a hex bolt, put it on top of my steel plate, then proceeded to weld it. Nalusaw! Ha-ha. I now have a lump on the steel plate!

Posted via PHM Mobile

hirap mag-download sa photobucket...

practice lang ng practice...maybe sooner you'll be a maestro sa weldingan...:bruce_lee:

 
Posted : 21/05/2012 11:27 pm
(@willy1467)
Posts: 173
Estimable Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

Nice Jon! Kamusta na ang bagong metalboy. Baka next time ako madaan sa church niyo may naka install nang grills. Keep on practicing classmate!:havefun:

 
Posted : 22/05/2012 8:15 pm
(@jonathanscruz68)
Posts: 1492
Noble Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

Nice Jon! Kamusta na ang bagong metalboy. Baka next time ako madaan sa church niyo may naka install nang grills. Keep on practicing classmate!:havefun:

backreading muna, then occasional welding, baka makalimutan yung mga tips nila brad rosy and jayL....
small metal projects muna...
darating din tayo dyan sa mga metal projects na yan, as what brad rosy is showing to us, metal working is very promising...
pero yung pagawa ng grills ang pinupuntirya ko muna...thanks !!!

 
Posted : 23/05/2012 6:50 pm
(@jonathanscruz68)
Posts: 1492
Noble Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

eto na ang pics ng group buy...sorry for the much delay...

here are the activities...
almost all of us got a chance to test the welding machine.

but of course inumpisahan muna ng mga experto...

JayL

Rosy

wisely and jongzky at the background with jayL

 
Posted : 27/05/2012 12:21 am
(@jonathanscruz68)
Posts: 1492
Noble Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

and some of the aspiring metalboys...

av973,

joey81,

balarila,

 
Posted : 27/05/2012 12:34 am
(@jonathanscruz68)
Posts: 1492
Noble Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

more pics...

ang sweet naman...

av973...nahuli sa aktong naglalaro....

muntik na makalimutan, ang main topic...yamato 200 DC...

and the resulting sample weld bead...

 
Posted : 27/05/2012 1:03 am
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

I wanted to see if I could weld 1.5mm square tubes and angle bars for a shelf wip so I set to test my Yamato welder.

I prepare some metals for testing 1.5mm tube ... cut the miter

clean the edges

clean the mini table

setup the test piece

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 8:29 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

Initially setup the welder to around 100A ... DCEN so more heat on the rod than on the workpiece

My first choice of rod is the Cigweld 7024 ... but will test the smaller diameter Nihon Weld 6013 as my other option

will need some 60 grit sandpaper, a file or a cutter .... 7024 ... the outer flux shell will cover the rod after every use so will need something to expose the metal part for quick starts

Of course the mandatory protection ... helmet, gloves and if needed a bandana for sweat

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 8:36 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

The Miller fire retardant cotton welding jacket. Good bang for the buck purchase and the best part is it is not too warm when wearing it.

http://www.amazon.com/Miller-Welding-Jacket-INDURA-Cotton/dp/B003TLWDD4/ref=sr_1_2?s=hi&ie=UTF8&qid=1338212691&sr=1-2

Trying to dial in the amperage for the 7024 rod on this test scrap ... 140A ( pic ) ... 100A is too low . Since it's a test piece I reversed the process ... starting at the highest setting then going lower as needed.

A good way to expose the metal portion of the 7024 during re starts

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 8:41 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

mas madali nga pag video na lang ... anyway

Found the spot I wanted at around 125-130A .. DCEP

welded the sample pieces

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 8:48 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

Clean up ....

Stick welding the shelf wip will work but it will take me more time to finish than if I Mig welded it. For example the stick weld beads are harder to grind than wire welds. Slag clean up also takes up time. Probably I'll just make use of both welders and use these at appropriate portions. Stick welding though will cost me less as consumables are cheaper plus less electric needed.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 8:52 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

The Yamato is a sweet welder .... specially the price. I got carried a bit away so collected some more scraps for testing.

this time I used Nihon Weld 6013 ... thin rod ... rod scratch start test

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 9:02 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

not a bad rod to use but I do blow some holes from time to time

I used a Mig technique to cover the holes ... " zawzaw zawzaw" lang

just give the metal enough time to cool down first before putting the rod back in ... then withdraw immediately as soon as a bead is formed ... then repat

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 9:04 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
 

Re: FEEDBACK and REVIEW for YAMATO 200 DC Inverter arc welder

Continued a few more test on different scrap thickness to help me dial in the welder using other rods Wipweld thicker 6013 rod and Nihon weld 6011

slag cleanup so I can analyze the welds better ... my tool of choice is a needle scaler

High penetration 6011

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 28/05/2012 9:14 pm
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