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MIG Welding Newbie

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JayL
 JayL
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Re: MIG Welding Newbie

@Ryo

Nagulat nga ako dahil pangit yun weld bead sa labas kasi hindi ko pa alam paano pagandahin. Pero yun sa loob ng weld solid na solid magdikit ng metal.

Medyo na encourage naman akong magbasa basa pa. Mukhang me future kasi sa stick welder ko sunog lahat mga joint ng aseradong angle bar na ito. Sa Mig parang wala lang at ang dali.

:attack:

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 11/07/2011 12:03 pm
ossie
(@ossie)
Posts: 1210
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Re: MIG Welding Newbie

nice fafah Jay!

practice pa konti para makita yung magandang beads hehe nag one on one ba kayo ni Bigote? hehehe

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 12/07/2011 6:56 am
JayL
 JayL
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Re: MIG Welding Newbie

nice fafah Jay!

practice pa konti para makita yung magandang beads hehe nag one on one ba kayo ni Bigote? hehehe

Oz ... glad you can drop by. I think dapat siguro maki pag kita muna ako ke Bigote bago ko umpisahan yun welding cart. 🙂

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/07/2011 12:37 am
JayL
 JayL
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Re: MIG Welding Newbie

I hope I'm not boring you guys with this WIP. It's the only one I can think of for practice. I really don't want to start building a cart unless I'm familiar with the welder already. Metal tubes are expensive kasi.

Like Master Rosy says. Recycle .... from old computer case.

I wanted to see how the Mig welder can tack weld 20 Gauge sheet to the angle bar so I drilled holes on the sheet.

then tack welded ... works ok but not consistent as I'm playing with settings like wire speed, amps, gap ... and circular movements of the arc etc..

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/07/2011 12:47 am
JayL
 JayL
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Re: MIG Welding Newbie

Looks like there really is no such thing as something for nothing. What time saved in slag removal ( stick welding ) is offset by the time it takes to prepare metals for Mig Welding. With stick this metal dirt is nothing specially using 6013 rods.

I can join metals easily but don't know how to make the welds pretty yet ...

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/07/2011 12:52 am
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

This is what happens to Mig gas welding

when one forgets to turn off this and it messes around with the shielding gas

another advantage for stick as for it its necessary to blow off the fumes and cools the welding man as well ...LOL

Somewhat wasted wire as a result of studying wire feed and wire roll pressure settings .. will keep and re use these for oxy ace welding fillers

:thanks:

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/07/2011 12:56 am
JayL
 JayL
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Re: MIG Welding Newbie

Not mine . Picture borrowed from the Miller Forum.

Below the Mig Welder I believe is a Miller Maxstar DC stick welder but I could be wrong.

http://store.cyberweld.com/mima150sstwe.html

Modified cart

http://www.northerntool.com/shop/tools/product_200460615_200460615

http://www.northerntool.com/shop/tools/product_200395734_200395734

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/07/2011 1:11 am
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

Some of our members here are lucky because they have spacious workshops. When you are just working on a 2 car garage like me space becomes a real premium.

Imagine I just want to take back the floor space taken by the rim stand so I have to go through all of this WIP.

I'll find a way to join all these pieces and hopefully lag bolt the new stand in the wall.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/07/2011 8:26 pm
rosy
 rosy
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Re: MIG Welding Newbie

I hope I'm not boring you guys with this WIP. It's the only one I can think of for practice. I really don't want to start building a cart unless I'm familiar with the welder already. Metal tubes are expensive kasi.

Like Master Rosy says. Recycle .... from old computer case.

HI there sir JayL,

Nope, I'm not bored at all, in fact I follow your wip every night when I log in sa PHM, following your step by step progress even if its a simple project only, but that is according to you, he he he he. I'm just here watching and learning, watching and learning too from your simple wips and just continue what you are doing. i do understand the situation for sooner or later I may also be another mig welding newbie here. :p

I just hope ma realize ko target date ko for purchasing a TELWIN fluxcore/gas mig welder so we could compare its applications and learn from it also. Fluxcore muna pinili ko para hindi magastos. :rolleyes: 😉

Anyway watching mode muna ako sa day to day improvement mo sir Jay, just continue with the wip and in no time kuha mo na yan.

Oh if I may be permitted, if you have time check out videos of KEVIN CARON, he gives out very usefull and practical tips on how to use a mig welder, the speed, the position of the hand and the angle of the welding torch, really very informative. His welders are all millers too, from stick to tig welders. His tips are worth learning and very useful for 1G, 2G, 3G and 4G welding positions.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 13/07/2011 10:00 pm
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

@Rosy

Bro thanks for the encouragements. I hope you get the Telwin sooner. It's a bit lonely when you don't have somebody to compare notes with.

Thanks for the tip. I just saw the site and looks like there's a lot of good info there which I will check now after this post.

:attack:

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/07/2011 10:58 pm
(@winxz)
Posts: 7
Active Member
 

Re: MIG Welding Newbie

i'm just a newbie here but i really enjoy your step by step process in buiding your MIG welding machine.
eto ba yung ginagamit for plasma cutting or iba pa iyon?

thanks for sharing.

 
Posted : 20/07/2011 5:40 pm
rosy
 rosy
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Posts: 4307
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Re: MIG Welding Newbie

Hi there winxz,

What sir JayL is using is a MIG welding machine by MILLER and since it uses gas, argon gas plus carbon dioxide, it falls under GMAW ( Gas Metal Arc Welding ). There is another kind of MIG welding machine that does not use gas at all and it falls under FCAW ( Flux Cored Arc Welding ).

A plasma cutter is a different kind of machine used only for cutting metal, somewhat similar to an oxy-acetylene cutter and yet still different from it. An oxy-acet cutter can also be used as a welder which is also similar to a TIG welder which falls under GTAW ( GAS Tungsten Arc Welding ).

Hope this clarifies your inquiry and yes let's be thankful to sir JayL for sharing his step by step Mig welding procedures and wips.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 20/07/2011 10:40 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: MIG Welding Newbie

i'm just a newbie here but i really enjoy your step by step process in buiding your MIG welding machine.
eto ba yung ginagamit for plasma cutting or iba pa iyon?

thanks for sharing.

Thanks bro.

As Sir Rosy said MIG Welder is for joining metal pieces together. Plasma Cutter is for cutting metals.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 20/07/2011 10:54 pm
(@winxz)
Posts: 7
Active Member
 

Re: MIG Welding Newbie

Thanks for the detailed explanation of their differences.
Para kasing kahawig ng casing nung nakita kong plasma cutter sa MIG Welder ni JayL.

Ginagamit din ba yang MIG Welder sa mga CNC Machine / Robot to automate fabrication?
The one is saw is Plasma CNC for metal cutting.

CNC Machine is one of the things i want to do as a project. I'll post it here as soon i started building it.

 
Posted : 21/07/2011 12:30 am
JayL
 JayL
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Posts: 5426
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Topic starter
 

Re: MIG Welding Newbie

I finished the grinder stand

and the placed the mini welding table on wheels

and now parked under the bench grinder

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 21/07/2011 8:35 pm
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