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MIG Welding Newbie

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JayL
 JayL
(@jayl)
Posts: 5426
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Topic starter
 

Re: MIG Welding Newbie

@Rosy ... thanks bro...

Looks like the ones with bigger rear wheels are better ...

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 10/10/2011 4:13 pm
JayL
 JayL
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Re: MIG Welding Newbie

I decided to use 1" x 1" x 3/16" angle bars for the flooring support then proceeded to cut the stocks

Dry fit

The Makita dry cut saw is making things easier ... it's as if I'm working on wood instead of mild steel.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 10/10/2011 6:36 pm
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

I need to cut the angle bar edges so I can weld these with a flush top ....

I reload the grinder with a very very thin kerf cutting disc ...

I started cutting ... the added depth of the 4 1/2" grinder was useful ... the cutting disc performed as expected .

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 10/10/2011 6:39 pm
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

I reload the grinder with a grinding disc for fit up duty .. non locking paddle switch is so much more convenient for these small grinds .... but a cordless grinder would be perfect.

oopppps mistake ...... too much gap .... the Mig welder is very forgiving it will take care of this

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 10/10/2011 8:38 pm
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

If I try to weld these angle bars like this the Mig welder sound will be like a drive by shooting instead of frying bacon. The metal is too dirty ... quick runs on the bench grinder will solve this issue.

Here ready for tack welds now ... I hope it will fit without adjustments when I flip it over for the final install.

The project is beyong abort now ... it's do or die . Too much time spent on it already . Up to this point probably metal cost is around 800 pesos.

I could just have placed small cuts of angle bars if I just wanted to mount a flooring. However the main purpose of the above fitment is to strengthen the base.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 10/10/2011 8:44 pm
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

The flooring base is now welded and flipped but didn't weld it to the base yet.

The shop automatically reverts back to default position after each session. It needs only sweeping.

Scraps

I need to buy some metal ..... to be able to continue the WIP.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 10/10/2011 11:20 pm
rosy
 rosy
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Re: MIG Welding Newbie

Bro JayL,

GO GO GO GO !!!! Doing great with the WIP.

Oh by the way Jay, eto bagay sa shop mo, well built, sturdy but foldable and space saver.

http://www.millerwelds.com/interests/projects/ideagallery/project/4030333722/

It can be your next project, LOL. 😀 :juggle:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 11/10/2011 12:03 am
ossie
(@ossie)
Posts: 1210
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Re: MIG Welding Newbie

gandahan mo mabuti pagkakagawa kasi ang ganda ng ilalagay mo dyan sa cart na yan hehehe

go go go! nice project... more pics in action hehe

[COLOR="Blue"]Putting two pieces of metal together so they stay together - Bigote
[COLOR="DarkOrange"]Use the right tool for the right job!

 
Posted : 11/10/2011 2:28 am
JayL
 JayL
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Posts: 5426
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Re: MIG Welding Newbie

@Rosy ... tignan natin bro kung mag imprve skills sa build ng cart. Balak ko sana sacrifice ko na isang table dito to make space for a welding table later. Yun nasa garaje ngayon tatanggalin ko o kaya convert sa welding table.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 11/10/2011 2:29 am
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: MIG Welding Newbie

gandahan mo mabuti pagkakagawa kasi ang ganda ng ilalagay mo dyan sa cart na yan hehehe

go go go! nice project... more pics in action hehe

Kulay Red kaya ito pagtapos ..... LOL

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 11/10/2011 7:36 pm
JayL
 JayL
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Posts: 5426
Member
Topic starter
 

Re: MIG Welding Newbie

I think I have the tank 49 ... looks too tall and big for what I do. Thinking to swap it out with a smaller one when gas is consumed. Maybe 2 pcs No. 20

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 11/10/2011 11:02 pm
JayL
 JayL
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Posts: 5426
Member
Topic starter
 

Re: MIG Welding Newbie

No WIP session for today ... still waiting for steel delivery

Nothing to do I decided to check what makes the mig welder tick. To see how to bolt it to the cart and how a spool gun option is to be installed.

Inside the Millermatic 180 Autoset Mig Welder

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 12/10/2011 7:02 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: MIG Welding Newbie

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 12/10/2011 7:03 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: MIG Welding Newbie

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 12/10/2011 7:06 pm
JayL
 JayL
(@jayl)
Posts: 5426
Member
Topic starter
 

Re: MIG Welding Newbie

The steel delivery came. New Compact Steel here in Pasay will deliver purchases with a minimum of 5K. I had to order the welding table legs / support ( 2" x 2" x 2mm ) just to barely make the minimum delivery requirement. Long tubes are difficult to transport and if cut in shorter pieces don't usually yield maximum usage. 3mm thick tubes are not kept on stock and will need to be ordered in advance.

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 13/10/2011 12:20 pm
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