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DIY 48 inch Sheet Metal Bending Brake

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rosy
 rosy
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Just the same procedure as with the first end.

What I forgot to record and take some pics is the back side of this flat bar. The flat bar and angle bar ends were
beveled also before welding the joint. By doing so, this will strengthen joint.Then grinded flat to a smooth finish.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 03/02/2017 1:01 pm
rosy
 rosy
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I decided to apply 2 coats of red oxide metal primer on the top side of the flat brake and the inner part
of the angle bar to prevent rusting in the future since these two parts will be welded together.

The ends of the angle bar will be welded to the flat side of the other piece of angle bar like wise also to
the flat bar extension.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 03/02/2017 1:14 pm
rosy
 rosy
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And then attached and welded the bolts at the top end of the I Beam.

Installed the springs and the whole brake attachment.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 03/02/2017 1:24 pm
rosy
 rosy
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Started working on welding the middle bolt control so to prevent some sort of brake movement and warping.
Also showing how I welded the angle bar to the flat bar extension.

[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0273_zpsrgctrboq.jpg"}[/IMG2]

[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0274_zpsxyrw4qvt.jpg"}[/IMG2]

[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0277_zps8pix8rez.jpg"}[/IMG2]

To be continued.....

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 03/02/2017 1:34 pm
(@bakman)
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Very Nice sir

 
Posted : 10/02/2017 10:26 am
rosy
 rosy
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Thanks bro bakman. 😉

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 12/02/2017 1:19 pm
rosy
 rosy
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Almost forgot to share some pics and it concerns welding the triangular supports under the angle bar,
the portion that bends the sheet metal.

Using these welding magnets to easily square these triangular gussets before applying tack welds. :cool01:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 12/02/2017 1:36 pm
rosy
 rosy
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This is the first side. :whistle:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 12/02/2017 1:43 pm
rosy
 rosy
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Posts: 4307
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[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0339_zpsoanz3yiw.jpg"}[/IMG2]

[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0340_zpsc6j7lyyt.jpg"}[/IMG2]

[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0341_zpsuposlobb.jpg"}[/IMG2]

And this is the other side. :agree:

After welding, clean ups will follow, will have to remove all of the weld spatters surrounding the
weld beads before applying rust converter solution.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 12/02/2017 1:49 pm
rosy
 rosy
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Posts: 4307
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Then applied Bronco rust converter on all exposed metal parts.:attack:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 12/02/2017 2:04 pm
rosy
 rosy
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Posts: 4307
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Topic starter
 

[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0282_zpsikz5sgyn.jpg"}[/IMG2]

[IMG2=JSON]{"data-align":"none","data-size":"custom","src":"http://i1064.photobucket.com/albums/u378/sygui2/Metal%20Sheet%20Bending%20Brake/GEDC0281_zpsrm3azrbe.jpg"}[/IMG2]

Almost the full assembly of the brake sheet bender.
This ain't done yet, next to work on will be the handles and the stand then I suppose painting the whole fabricated brake then the sample bends on some sheet metals.
:clap::attack:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 12/02/2017 2:17 pm
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