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out of scrap projects

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bugel
(@bugel)
Posts: 1131
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i'm fond of making from nothing to something metal project..
medyo maulan ngayun kaya masarap mag didikit ng bakal:p

candle holder..

[IMG][/IMG]

from scrap 8mm round bar..

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hindi nagamitan ng math kaya hindi rin equal ang partition..

[IMG][/IMG]

 
Posted : 26/05/2013 4:34 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

the base that i used comes from the air cleaner catch of kubota engine..

[IMG][/IMG]

my second project is..i don't know what you call this,
but it look something like this..
lagayan ng sibuyas,bawang atbp..

[IMG][/IMG]

and here's how it done..

i cut 4 pcs. of z bar for the base..12x11 inches..

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then weld the corners..

[IMG][/IMG]

 
Posted : 26/05/2013 4:55 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

[IMG][/IMG]

after grinding the welds..

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a simple jig to let the z bar in place when clamping in chop saw..

[IMG][/IMG]

[IMG][/IMG]

 
Posted : 26/05/2013 5:02 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

a die grinder will come in handy when cleaning burn through welds..
sir jay how fast carbide burr chips metal? medyo nababagalan ako sa grinding stone..

[IMG][/IMG]

then i cut a piece of angle bar where the g.i. pipe will be mount..

[IMG][/IMG]

[IMG][/IMG]

[IMG][/IMG]

 
Posted : 26/05/2013 5:15 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

tack weld..

[IMG][/IMG]

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after chipping the slags..

[IMG][/IMG]

[IMG][/IMG]

 
Posted : 26/05/2013 5:22 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

[IMG][/IMG]

instead of welding the pipe in the base,i prefer to bolt it..
keeping away from blowing holes and grinding welds..

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i like this 1.6mm electrode..i can apply a little weld like this in 12mm hex nut.

[IMG][/IMG]

then weld it in the pipe..

[IMG][/IMG]

 
Posted : 26/05/2013 5:51 pm
(@miked)
Posts: 440
Reputable Member
 

Re: out of scrap projects

buti may nabibili kang 1.6mm electrode....kahirap maghanap dito samin ng mas maliit sa 3/32 in. halos 1/8 sa 6013, 6011 at 7014. buti may nahanap pakong 3/32 na 6013

 
Posted : 26/05/2013 6:16 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

[IMG][/IMG]

cut and drilled 1 inch flat bar for pipe stopper..

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weld the flat bar together with pipe, to make sure that is center in previously drilled holes at the top base..

[IMG][/IMG]

checking if it is 90 degree angle..

[IMG][/IMG]

 
Posted : 26/05/2013 6:20 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

[IMG][/IMG]

[IMG][/IMG]

and now for the hook..

[IMG][/IMG]

i added flat washer in the top..creating a room for spot weld between the pipe and hook..

[IMG][/IMG]

 
Posted : 26/05/2013 6:30 pm
bugel
(@bugel)
Posts: 1131
Noble Member
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Re: out of scrap projects

i also add this to support the hook from bending..

[IMG][/IMG]

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almost finish na sya..

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naubusan na ng scrap materials kaya bearing spacers na lang sa gitna.

[IMG][/IMG]

 
Posted : 26/05/2013 6:41 pm
bugel
(@bugel)
Posts: 1131
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Re: out of scrap projects

yosi break muna..saka na ang paint job pag hindi na umuulan..hehehe..

[IMG][/IMG]

 
Posted : 26/05/2013 7:07 pm
(@crazyboi_6)
Posts: 145
Estimable Member
 

Re: out of scrap projects

noticed that you have marble on your welding table. how do you keep the slag and melted steel from sticking to it?

 
Posted : 26/05/2013 7:12 pm
JayL
 JayL
(@jayl)
Posts: 5426
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Re: out of scrap projects

@ Bro Bugel ... a good double cut carbide burr would cut a lot lot faster than a 60 grit grinding stone ....

you will need 6mm shanks

http://www.amazon.com/s/ref=nb_sb_noss?url=search-alias%3Daps&field-keywords=sgs+tool+6mm+carbide+burr

Millermatic 180 Autoset Mig Welder
Miller Spoolmate 100 Spool Gun
Victor Firepower 350 Oxy Ace Outfit
3M Speedglas 9002X AD Helmet
Makita LC1230 Dry Cut Saw
Ingersoll Rand Air Tools
Snap On Tools
Metabo Power Tools
Norseman Drill Cutting Tools
Bosch Power Tools
3M PPS

 
Posted : 26/05/2013 8:48 pm
bugel
(@bugel)
Posts: 1131
Noble Member
Topic starter
 

Re: out of scrap projects

buti may nabibili kang 1.6mm electrode....kahirap maghanap dito samin ng mas maliit sa 3/32 in. halos 1/8 sa 6013, 6011 at 7014. buti may nahanap pakong 3/32 na 6013

Stainless welding rod..dami sa hardware nyan..1.6 or 2mm.

 
Posted : 27/05/2013 10:40 am
bugel
(@bugel)
Posts: 1131
Noble Member
Topic starter
 

Re: out of scrap projects

noticed that you have marble on your welding table. how do you keep the slag and melted steel from sticking to it?

It doesn't stick at all..so i have no problem removing the slags from the table..

 
Posted : 27/05/2013 10:43 am
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