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Rosy's welding cart build

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rosy
 rosy
(@rosy)
Posts: 4307
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Topic starter
 

I started with the project last summer, its an on and off fab project because the weather was so hot.
I was not able to take pics of the initial stages with the planning, cutting and some welding of the parts. My base
main frame were old stocked scrap GI pipes which I have in the garage then some 3/16" flat bars and 3/16" 1 X 1 angle bars. I suppose this will be sturdy enough to be loaded with the bulky 300 amp YAMATO AC welder and some other welders.

This is were I started taking pics while working late in the afternoon till midnight.

Here I was already working on the portion on how the rear axle will be installed. 3/8" plate strips were welded
onto the GI pipes and some 1" x 1 1/2 steel blocks will also be welded on the steel plates.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 31/08/2016 12:47 pm
rosy
 rosy
(@rosy)
Posts: 4307
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Topic starter
 

AND THE FINISHED BASE :

This is a 3/8" plate cut from an I Beam, shaped and welded under the G I pipe where my front metal caster are attached.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 31/08/2016 1:20 pm
rosy
 rosy
(@rosy)
Posts: 4307
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Topic starter
 

HOW THE PLATES WERE WELDED ON THE FLAT BARS and GI PIPES :

Did have some bits of undercuts/or worm holes here and there but find it negligeble since its already the second pass to strengthen the welds.

To be continued later !

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 31/08/2016 1:46 pm
jantech
(@jantech)
Posts: 148
Estimable Member
 

wow bro rosy you're working till mignight? Hindi ba mahirap magwelding o magsukat pag madilim na?

 
Posted : 31/08/2016 8:10 pm
rosy
 rosy
(@rosy)
Posts: 4307
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Topic starter
 

I have a spotlight directed toward the direction of what I will be welding. I even have a mini LED spotlight attached on top of my helmet.
:D:barmy:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 31/08/2016 9:52 pm
rosy
 rosy
(@rosy)
Posts: 4307
Member
Topic starter
 

Still working on the cart. Welded some 1 1/2" GI pipes for the rear verticals and 1 1/4" GI pipes for the horizontal and supports. Encountered some problems with distortions during welding the pipe joints but manage to correct them afterwards. Have to re grind and remove some finished welds and start welding all over again. uuuurrgggg some big hassle talaga !

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 01/09/2016 1:23 pm
rosy
 rosy
(@rosy)
Posts: 4307
Member
Topic starter
 

After some few weeks or months of not working on the cart, rust started to creep in on the metal surface and have to do some de-rusting by using my DeWalt angle grinder fitter with a cup wire brush.

Now it appears as almost newly welded again, I guess I will have to wipe it immediately with the
Bronco rust converter.
Oh sorry for having no pics of the top side of the base, that part was also cleaned and wire brushed.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 01/09/2016 2:17 pm
rosy
 rosy
(@rosy)
Posts: 4307
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Topic starter
 

AND JUST SOME UNDERSIDE WELDS :

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 01/09/2016 2:44 pm
rosy
 rosy
(@rosy)
Posts: 4307
Member
Topic starter
 

AND MORE WELDS ON GI PIPES :

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 01/09/2016 3:19 pm
(@avmanansala)
Posts: 97
Trusted Member
 

Ganda sir ha. pang gyera yung built hehe

 
Posted : 01/09/2016 3:50 pm
jantech
(@jantech)
Posts: 148
Estimable Member
 

Kahit sampung welding machines kayang kaya nito. Tanong ko Lang bro rosy may lock washer ba ung bolt mo sa caster?

 
Posted : 01/09/2016 11:31 pm
rosy
 rosy
(@rosy)
Posts: 4307
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Topic starter
 

Of course bro meron yan but for now I am using a temporary nail lock kasi lagi ko pang inaalis yung rear wheels
and the front casters when welding is being done.

I will install the cutter pin lock when it is finally painted and before all welders are placed on the cart. :thumbup:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 02/09/2016 1:12 pm
rosy
 rosy
(@rosy)
Posts: 4307
Member
Topic starter
 

WORKING ON THE FRAMES OF THE DRAWER:

This is another stage working on the frames of the planned drawer for my welding accessories and what ever
used for stick welding. After a few weeks of not working on the cart, I started working again on the frames using some
stock 1 X 1 X 3/16 angle bars and some 2 X 2 X 3/16 angle bars.

Cut the ends of the angle bars with my 5" DeWalt angle grinder differently for easy fit compared to the other method of cutting diagonally.

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 02/09/2016 4:16 pm
violaine
(@violaine)
Posts: 1926
Noble Member
 

go go go bro rosy! i can smell smoke here and there and sweat from a busy man like you! keep the sweat coming and we will watch the build intently...the pictures look very raw..mabangis!

btw, nice tip on cutting the end of an angle bar..easy to fit than a miter cut!

The devil will find work for idle hands to do.-Morrissey

 
Posted : 02/09/2016 5:24 pm
rosy
 rosy
(@rosy)
Posts: 4307
Member
Topic starter
 

Thanks V as always for the encouragement. Nice to see you back participating in the forum and giving very useful
tips to newbies in woodworking. :agree::thumbup:

CIGWELD Weldskill 250 amp Mig Welder
AHP Alpha-TIG 200X welder
HITRONIC 300 Amp DC Inverter IGBT Welder
YAMATO 300 amp AC Stick Welder
YAMATO 200 amp DC Inverter IGBT Welder
DeWALT Chopsaw
HOBART and ESAB Welding Helmets
cloned STIHLs
MS 044 chainsaw
MS 070 chainsaw

 
Posted : 02/09/2016 5:52 pm
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