In this engaging article, you will learn how to build a Halloween decoration coffin using the Shou Sugi Ban technique. The video tutorial covers everything from the tools needed (including circular saw, jigsaw, and router) to the step-by-step process of assembling the coffin, trimming the edges, creating a cutout shape on the lid, and using the Shou Sugi Ban technique to burn the wood for a rustic look. The article also mentions a giveaway hosted by the video creator to celebrate reaching 10,000 subscribers as well as the launch of a podcast with two other makers. Whether you’re a Halloween enthusiast or simply interested in woodworking techniques, this article is sure to spark your creativity and provide you with all the information you need to create your own Halloween decoration coffin.
1. Tools needed
To build a Halloween decoration coffin using the Shou Sugi Ban technique, you will need a few tools. Here are the tools that you will need for this project:
1.1 Circular saw
A circular saw is a versatile tool that can make straight cuts in wood. It is perfect for cutting the wood pieces to the specified length and for trimming the ends and edges of the coffin later on.
1.2 Jigsaw
A jigsaw is a handheld power tool that is great for making curved cuts or intricate shapes. It will be used to create a cutout shape on the lid of the coffin, such as a cross.
1.3 Track saw
A track saw is similar to a circular saw, but it has a guide rail that ensures straight and precise cuts. While not necessary for this project, it can be a helpful tool to have.
1.4 Bandsaw
A bandsaw is a power tool with a continuous band of toothed metal that rotates on wheels. It is commonly used for making curved cuts in wood. Although not essential for this project, it can be useful for cutting some of the wood pieces.
1.5 Flush trim saw
A flush trim saw is a small hand saw that is specifically designed for trimming wood edges flush. It will be used to trim the ends and edges of the coffin to ensure a clean and finished look.
1.6 Router
A router is a power tool that can be used for many woodworking tasks, including cutting, shaping, and trimming wood. It will be used with a flush trim bit to flush up the ends and edges of the coffin.
2. Cutting the wood
Before you can start assembling the coffin, you will need to cut the wood pieces to the specified length and mark the angles for the sides of the coffin.
2.1 Cut the wood pieces to specified length
The wood needed for this coffin build includes an 8-foot long 1 by 12 and an 8-foot long 1 by 8. Cut your top and bottom pieces from the 1 by 12 to 40 inches in length.
2.2 Marking angles for the sides of the coffin
To create the angled sides of the coffin, mark an inch and 1/8 from the sides at the top of your coffin and mark 2 inches in the notch from the sides at the bottom. Mark a point 9 inches down from the top of the coffin on each side and then connect your marks. These lines will form the angled sides of your coffin.
Next, clamp your top and bottom pieces together and cut along the lines you’ve just marked. You can make this cut with a number of saws, such as a circular saw, jigsaw, track saw, or bandsaw. It is recommended to use a circular saw for this step. After making the cut, clean up any rough edges with a low-angle Jack Plane.
Continue by cutting the longer side panels at 31 and 1/8 inches. Then, take measurements on your actual coffin and start cutting the rest of your pieces. Remember to adjust the angles on the miter saw or circular saw based on your actual workpiece. The angles on the sides of the coffin don’t need to match up perfectly since this is just a Halloween decoration.
This image is property of i.ytimg.com.
3. Assembling the coffin
After all the wood pieces are cut, it’s time to assemble the coffin.
3.1 Using screws for assembly
Start by placing the top onto the coffin and then assemble the coffin using screws. It is recommended to use inch and 1/4 exterior-rated screws for this project. Make sure your pieces are nice and tight against each other during assembly and leave a little overhang so you can trim everything flush later.
3.2 Adding bracing pieces for stability
To ensure structural stability, you can also add some bracing pieces to the inside of the coffin. Cut-offs from the 1 by 8 can be used for this purpose. Simply screw them in place from the inside and outside of the coffin.
4. Trimming the coffin
After the coffin is assembled, it’s time to trim the ends and edges to make everything flush and clean.
4.1 Using a flush trim saw
A flush trim saw is a great tool for trimming wood edges flush. Use the flush trim saw to trim the ends and edges of the coffin. This step is optional but recommended if you want a more finished look.
4.2 Using a router
Another option for trimming the ends and edges of the coffin is to use a router. Attach a flush trim bit to the router and use it to flush up the ends and edges. This can be an alternative to using a flush trim saw if you have a router available.
This image is property of images.unsplash.com.
5. Designing the lid
To add some design elements to the coffin, you can create a cutout shape on the lid. One popular shape is a cross.
5.1 Creating a cutout shape using a jigsaw
Start by tracing the shape of the cutout onto the lid of the coffin. Use a jigsaw to carefully cut along the traced lines. After cutting the shape, you can file the edges to remove any jagged edges and refine the shape.
6. Shou Sugi Ban technique
The Shou Sugi Ban technique is a traditional Japanese technique of preserving wood by charring its surface. It provides a unique, rustic look to the wood.
6.1 Using a torch to burn the wood
To achieve the Shou Sugi Ban look, you will need a torch. The torch should be able to run off a regular 20-pound propane tank, like the ones used for grills. Move the torch over the surface at a consistent speed, not staying in one spot too long. This will create a dark brown color and a slightly charred surface.
6.2 Achieving a rustic look
After burning the wood, you can scrape it down with a wire brush to remove excess charred pieces. This step is optional but can add to the rustic look of the coffin. Be careful not to overdo it, as it may remove too much charred material.
This image is property of images.unsplash.com.
7. Finishing touches
To protect the wood and give it a subtle sheen, you can apply paste wax as a finish.
7.1 Scraping with a wire brush
Before applying the paste wax, scrape the wood surface with a wire brush to remove any remaining charred pieces. This step will help create a smoother finish.
7.2 Applying paste wax as a finish
After scraping, apply paste wax to the wood surface. Use a clean cloth and rub the wax into the wood, following the grain. This will give the wood a protective layer and enhance its appearance.
8. Adding lights
To add extra flair to your Halloween decoration coffin, you can incorporate LED lights.
8.1 LED lights for backlighting
String LED lights inside the coffin to backlight the cutout shape on the lid. You can insert them through a hole drilled in the back of the coffin. Make sure to use LED lights that are suitable for indoor use and provide a spooky glow.
8.2 Attaching fabric inside the cutout shape
To diffuse the light and create a softer glow, attach fabric inside the cutout shape on the lid. This can be done by stapling the fabric in place, ensuring it doesn’t interfere with the lid’s movement.
8.3 Using a clip-on light with a red LED bulb for added brightness
If you feel that the LED lights inside the coffin aren’t bright enough, you can attach a clip-on light with a red LED bulb. This will add extra brightness and enhance the overall effect.
This image is property of images.unsplash.com.
9. Celebrating milestones
In addition to building the Halloween decoration coffin, the video creator also shares some exciting achievements and future plans.
9.1 Reaching 10,000 subscribers
The video creator is thrilled to announce that they have reached 10,000 subscribers on YouTube. This is a significant milestone and a testament to the growing popularity of their channel.
9.2 Hosting a giveaway on the website
To celebrate reaching 10,000 subscribers, the video creator is hosting a giveaway on their website. They have put together a woodpecker’s woodworking tool prize pack, which includes various exciting items. To enter the giveaway, visit craftedworkshop.com/10,000.
9.3 Starting a podcast with two other makers
In addition to the YouTube channel, the video creator has started a podcast with two other makers. The podcast features discussions about woodworking and other related topics. More information can be found at craftedpodcast.com.
10. Conclusion
Building a Halloween decoration coffin using the Shou Sugi Ban technique can be a fun and exciting project. By following the steps outlined in this article, you can create a unique and rustic-looking coffin that will impress your friends and neighbors. Remember to gather all the necessary tools, cut the wood pieces to the specified length, assemble the coffin using screws, trim the coffin, design the lid, apply the Shou Sugi Ban technique, add finishing touches, and incorporate LED lights for added effect. Don’t forget to celebrate your achievements, such as reaching subscriber milestones or starting new ventures. Enjoy the process and happy building!
